Band Saw · Circular Saw · Hand Saw · Hacksaw Blade Material
Saw blades combine cutting-edge, body-flexibility, fatigue and surface requirements. Band, circular and hand saw designs do not use identical acceptance criteria, so material selection must be validated with the finished-blade geometry and heat treatment.
The RFQ should define the blade type, grade or governing standard, delivery condition, target properties, dimensions, flatness, edge, surface, weld requirements and finished-blade validation method.
| Grade | Carbon reference | Hardness reference | Typical candidate uses | Selection note |
|---|---|---|---|---|
| SK5 | 0.80-0.90 | 58-62 HRC | Band saws, hand saws | High-carbon option where hardness and flexibility must be balanced. |
| SK4 | 0.90-1.00 | 60-64 HRC | Circular saws, blade components | Higher-carbon alternative for applications with agreed hardness requirements. |
| SKS51 | 0.80-0.90 + W, Cr | 60-63 HRC | Industrial wood saws, metal-cutting | Tungsten- and chromium-alloyed option for wear-sensitive applications. |
| 75Cr1 | 0.70-0.80 + Cr | 58-62 HRC | European-standard blade applications | Chromium-alloyed grade referenced in European specifications. |
| Parameter | Band Saw Blades | Circular Saw Blades | Hand/Hack Saw |
|---|---|---|---|
| Thickness | 0.3 – 1.2mm | 0.8 – 3.0mm | 0.4 – 0.8mm |
| Width | 10 – 80mm (body strip) | Custom blanks | 12 – 32mm |
| Delivery Condition | Annealed or H&T | Annealed (pre-stamping) | Hardened & tempered |
| Surface Finish | Blue / Gold tempered | Bright / Polished | Blue tempered |
| Edge | Slit edge (for welding) | N/A (blanked) | Slit edge |
For applicable high-carbon grades ordered in an annealed condition, carbide distribution may affect forming, tooth processing and later heat treatment. The microstructure requirement and inspection method should be agreed rather than assumed.
Some saw processes use hardened-and-tempered strip. If this condition is requested, define the required hardness, flatness, surface, test method and any later tooth treatment:
No decarburization, no scale, no pitting. Clean surface is essential for electron-beam or laser welding of bi-metal blades, and for consistent heat treatment coloring.
Maximum camber 3mm/m. Flatness within 5 I-units. Critical for circular saw blanks where any residual stress causes wobble and noise.
State the within-coil thickness tolerance and measurement plan required for tooth grinding and finished blade geometry.
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